Expansion Tank

Warren

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Just like on the my heater core guys in the past must have put really hi pressure cap on my car and created stress fractures. The fractures are a little close to the middle and the two halves of the tank.

I have soldered many copper home re pipes together but it still makes me nervous as the cracks are close to the center seam. The micro fractures are barely a weeping drop or two, but its not Summer. I have had lots of plumbing fun with big steel tanks and it's really impossible to get all the metal fatigue out of a tired tank. You just end up with job security so to speak but with yourself as the client that doesn't make sense.

I started with a paint stripper followed by a white vinegar salt water solution shake out with nuts and bolts so. The outside also got a emery cloth and thorough cleaning. Putting the vinegar solution in after the outside was really clean highlighted the compromised micro fractures.

I'd much rather do a light epoxy on the exterior then risk getting heat too close to the main seam. I'm guessing that they used a 50/50 lead tin solder and am not sure what temp the new solders will melt at. I had planned on using a modern 95/5 that I use on my plumbing but that was when I thought it was a corrosion in the bottom of the tank problem.
I do have some old 60/40 and 50/50 about but am not sure about the proper flux.

I thought I'd post her the questions as I bet every stinking one of these tanks have the same problem even the ones that sold for big bucks on eBay.

I think Randy of the other guru's have suggested just taking the clam shell apart then hiding a new tank inside. I am off to scrounge the internet but appreciate any ideas as the goal here is drive it to points North, or East as a period stock with light LAT personalized manner.
 
Warren, my tank had the same problem...I don't know if it's pressure related- the general consensus was that it was vibration induced. I was able to stop the leaks with a couple of big blobs of solder that I smoothed down. The cracks were near the clamps at the bottom and not very visible. This was a few years ago, and the 'temporary' fix is still holding with no new leaks. Who knows, you might get lucky! I think the solder was 60/40.
 
Hide it !

It doesn't take much heat to pull the halves apart; we tried powder coating one once and OOPS. We've taken a couple apart and soldered up the cracks from the inside with hard silverbright solder. This puts more than enough on the surface to get a good patch without a wart forming in plain view.
 
Flux used

Does one flux work for all? most of the newer stuff is water based. The good old stuff you could see it tin when it was time to apply solder.
 
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