I'd just start with the 7/8" Addco and a good alignment. I'd be interested to hear thoughts from others who have done more experimenting and tuning with the Tiger than myself, though![]()
Got a 7/8" bar we milled Teflon bushings for instead of the rubber. Had to compress the springs and get the lower A-arms dead flat across in order to mount it (PITA), but it sure makes for an interesting assembly. Literally can jack one tire up and the other side follows closely . . . .When the roads clear in the spring, will letcha know if I live . . . .
Hard to know by just the description, but it sounds like you may have either a binding issue of just massive amounts of bar pre load. When you jack up the front end from the middle of the crossmember, do both wheels droop equally and smoothly?
I think Poly is about as "stiff" as you'd want to go without reconfiguring the sway bar install to solid mounts (with bushings) in the bar's center section and articulated end links to the A-arms.